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Seaward Clare HAL104 Adv Multifunction Production Line Safety Tester

SKU
H104
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£7,489.20 £6,241.00
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Seaward Clare HAL104 Advanced Multifunction Production Line Safety Tester

The flagship product in Seaward Clare's line of advanced multifunction production line safety testers, the HAL104 is a highly flexible, powerful safety testing instrument designed to increase the quality and productivity of your production line safety testing.

With a wide range of different tests, adjustable settings and different modes available, the HAL104 caters for practically any application ranging from performing standalone, manual tests on electrical equipment to automated test programmes on complex production lines. A large-size display, simple push-button interface and additional functionality make configuring and performing your tests as simple as possible at all times.

Three Modes - Automatic, Manual and Direct PC

Control the HAL104 exactly how you want with these three modes, all included as standard. These modes give you the following capabilities:

  • Automatic - provides a structured, repeatable route to testing through storing complete test sequences in internal memory. Ideal for use in production lines
  • Manual - use flexible test parameters to perform diagnostic checks on equipment outside of the production line
  • PC - simple command protocols allow you to connect your HAL104 to a PC for remote control and it can also communicate with PLC (programmable logic controller) with start/stop and pass/fail outputs in automated testing mode

Seaward ClareHAL104

Comprehensive Range of Electrical Safety Tests

The HAL104, being the most powerful model in Seaward's HAL series, also includes the most comprehensive range of tests.

With the HAL104 as part of your equipment, you'll have quick, easy access to all the electrical safety tests you need, including:

  • Earth/Ground Bond
  • AC Flash/Hipot
  • DC Flash/Hipot
  • DC Insulation Resistance
  • ARC Detection
  • Leakage
  • Load Power
  • Power Factor

Advanced Integration Options

Improve your efficiency and productivity with the following advanced integration options:

  • Analogue Inputs - allow tests to be recorded directly on the HAL104 from external devices (such as recording the speed of a motor while in use)
  • Digital Outputs - control external devices using relay control (for example switching matrices)
  • Flexible Design - full compatibility with PowerSmart and SwitchSmart optional modules enabling advanced automation

Seaward also offers a number of smart modules, accessories, and consumables designed to improve the functionality of the HAL Tester as well as improve the productivity and traceability of production line testing regimes. Additionally, Seaward's enclosures, beacons, and hand switches can be used to ensure compliance with the EN50191 standard for the safe erection and operation of electrical enclosures. 

Seamlessly Works with Seaward Safety e-Base Production Line Safety Software*

*Please note that this software package is sold separately

Take complete control over your HAL104 with Safety e-Base software for your PC.

With this software, you'll be able to create totally customisable test sequences which can be fully operated via a PC from a safe, convenient location, even if that's away from the production line.

A customisable user interface allows you to provide user prompts with texts and pictures (ideal for training new operators) and you can be guided step-by-step through the testing process, reducing human error and ensuring higher levels of productivity.

e-Base also has the added benefit of totally traceable results with virtually unlimited storage on your PC or network drive.

Features include:

  • Reduce human error and increase efficiency with PC remote control
  • Programme test sequences to start on customisable trigger commands
  • Customise test sequences for different products and standards - ensure your test system will withstand the test of time
  • Improve traceability and auditability - store test results automatically to your PC
  • Programme user promots in text/picture format to make the process easier for new operators

Seaward Clare HAL104 Advanced Multifunction Production Line Safety Tester Key Features

  • One of Seaward's highest spec multifunctional production line safety testers, designed to help you improve testing efficiency
  • Manual and automated modes - take full control manually with flexible testing options, or set up automated, easy-to-use testing routines
  • Analogue inputs for connection to external devices with full recording on the HAL104
  • Digital outputs for control of external devices
  • Compatible with optional label printer and barcode scanner for ease of use
  • Fully configurable automatic testing sequences
  • Full suite of electrical safety tests -
    • Earth/Ground Bond
    • AC Flash/Hipot
    • DC Flash/Hipot
    • DC Insulation Resistance
    • ARC Detection
    • Leakage
    • Load Power
    • Power Factor
  • Seamlessly works with Seaward's e-Base software for full PC control of all functions
  • Inuitive user interface with push buttons and large-size screen
  • Internal memory stores all of your testing results - store up to 6000 results including details of products, user, location, site, date and time in non-volatile flash memory
  • Real-time clock
  • Automatic testcode generation
  • Fast startup
  • Fully isolated test outputs in compliance with EN50191
  • 4 wire ground bond test measurements

What's Included?

  • Seaward Clare HAL104 Tester
  • Instruction Manual
  • Power Cord
  • Guard Plug
  • Comms Cable
  • Test Probes/Clips

Optional Accessories

The HAL104 has a wide range of optional accessories available - please see below.

  • 194A922 - CCD Barcode Scanner
  • Clare Safety e-Base Pro Software
  • H-5009 - Class I Output Socket Box
  • H-5014 - Data Cable
  • Desk Test n Tag Printer
  • H-5030 - Desk Test n Tag Printer Lead
  • 01521/1 - Earth Test Clip
  • 01520/1 - Earth Test Probe
  • Y160H - Fault Simulator
  • Guard Plug with Link
  • H-5003 - Hipot Test Clip (Black)
  • H-5003/R - Hipot Test Clip (Red)
  • 03918/2 - Hipot Test Probe (Red)
  • PAT Checkbox
  • PATGuard 3 PAT Software
  • 483A910 - PowerSmart Module - increases single-phase load testing, current up to 50A
  • Status Beacon
  • SwitchSmart
  • Y160 Fault Simulator 

Seaward HAL Series Comparison Chart

There are multiple models in the Seaward HAL series. This comparison chart shows the difference between each.

Features HAL101 HAL102 HAL103 HAL104 HAL LED
Earth/Ground Bond - -
AC Flash/Hipot
DC Flash/Hipot
DC Insulation Resistance
ARC Detection
Leakage - - -
Load Power - - - -
Load Power (200mVA resolution) - - - -
Power Factor - - -
Results Memory
Automation Option
Barcode Scanner/Printer Option
Internal Scanner - - - -

Seaward Clare HAL104 Technical Specifications

Earth Ground/Bond Test
Test Voltage 6V AC (nominal)
Frequency 50 or 60Hz (independent of supply)
Display Range and Accuracy 0 to 1500mΩ - ±2% ±5 counts
Display Resolution 1mΩ
Compliance Test Ranges  
Current/Load Resistance/Time 5A, 1000mΩ - continuous
10A, 500mΩ - continuous
25A, 200mΩ - continuous
30A, 150mΩ - 60 seconds
40A, 100mΩ - 60 seconds
Settable Output Current Range 0.1 to 40.0A
Selectable Range of PASS/FAIL Levels 0 to 1500mΩ
Insulation Resistance Test
DC Output Voltage 0.10kV to 6.00kV
(10V/step when manually adjusted)
(50V/step in test sequence program)
Display Range 0.01MΩ to 500MΩ
Display Range/Accuracy 0.03MΩ to 350MΩ: ±5% ± 5 counts
350MΩ to 500MΩ: indication only
Display Resolution 0.01MΩ
PASS/FAIL Level 0.00MΩ to 500.0MΩ
AC Dielectric Strength Test
Programmable Voltage Range 0.10 to 5.00kV
(10Vstep when manually adjusted)
50V/step in test sequence program)
Frequency (Independent of Supply) 50 or 60Hz
Voltage Display Range/Accuracy 0.10kV to 5.00kV: ±1% ±5 counts
Voltage Display Resolution 0.01kV
Current Display Range/Accuracy 0.01mA to 20.00mA: ±1% ± 5 counts
Current Display Resolution 0.01mA
Selectable Range of PASS/FAIL Levels 0.01mA to 20.00mA
Maximum Current Output 20.00mA @ 5kV
Optional Arc Detection 9 levels
DC Dielectric Strength Test
Programmable Voltage Range 0.10 to 6.00kV
(10V/step when manually adjusted)
(50V/step in test sequence program)
Voltage Display Range and Accuracy 0.10 to 6.00kV: ±1% ±5 counts
Voltage Display Resolution 0.01kV
Current Display Range and Accuracy 0.01mA to 10.00mA: ±1% ±5 counts
Current Display Resolution 0.01mA
Selectable Range of PASS/FAIL Levels 0.01mA to 10.00mA
Maximum Current Output 10.00mA
Optional Arc Detection 9 levels
Power and Leakage Test
Test Voltage 110V to 230V AC
20A nominal (Vin-Vout)
Maximum Power Output Up to 5.0kVA (dependent on mains supply rating)
Output Power Measurement
Measurement type Single phase
Display Range and Accuracy 0.02kVA to 5.00kVA: ±2% ±0.02kVA
Selectable Range of PASS/FAIl Levels 0.001kVA to 5.000kVA
Leakage Current Measurement
Display Range and Accuracy 0.10mA to 20.00mA ±1% ±5 counts
Display Resolution 0.01mA
Selectable Range of PASS/FAIL Levels 0.01mA to 20mA
Touch Current Measurement
Display Range and Accuracy 0.02mA to 5.00mA ±1% ±5 counts
Display Resolution 0.01mA
Selectable Range of PASS/FAIL Levels 0.02mA to 5.00mA
Measuring Device IEC/EN 60990 Fig 4
IEC/EN 60990 Fig 3 or Fig 5 on request
General Specifications
Case Dimensions 200 x 300 x 370mm (W x H x D)
Weight 15kf approx
Operating Voltage Range Selectable: 115 to 230V AC RMS, 50/60Hz
EN50191 Compliant when used with appropriate accessories
Accessories related to this product:
Seaward Clare HAL104 Multifunction Safety Tester - Datasheet Datasheets Seaward Clare HAL104 Multifunction Safety Tester - User Manual Manuals & Guides

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Additional Information
SKU H104
Manufacturer Part Code 477A910